Recycling: A Key Strategy to Reduce Harmful Styrofoam Packaging

As legislators tackle hard-to-recycle plastics and foams, packaging firms in California are unveiling innovative transport coolers crafted from woven fibers, revolutionizing the way temperature-sensitive products like pharmaceuticals and laboratory reagents are shipped globally.

The launch of new “recycled” containers made from recyclable paper and fibers aligns with the “Expanded Producer Responsibility” (EPR) Act, pushing the U.S. towards a more sustainable product landscape.

At least 33 states have enacted EPR laws aimed at reducing the use of plastics, styrofoam, and other contaminating materials by holding businesses accountable for their lifecycle and transferring disposal costs to producers.

Over 80 million tons of packaging waste are discarded annually in the U.S., with only around half being recycled, and a mere 9% of plastic packaging finding its way back into the recycling stream, according to Product Stewardship Research Institute.

The EPR Act seeks to minimize landfill waste, boost recycling rates, and mitigate the environmental harm caused by non-recyclable materials, prompting businesses to navigate increasingly stringent packaging regulations.

Recently, seven states have adopted the EPR Act, specifically targeting packaging materials in California, Washington, New Jersey, Minnesota, Colorado, Oregon, and Maine.

“As temperatures rise globally, the need for safe delivery options becomes crucial,” stated Catherine Telloch, CEO of the nonprofit Chicago Environmentalist. “Transitioning to fully recyclable items is fantastic, as it allows for continuous cleaning and reuse, positively impacting the environment.”

Recycling staff

Last month, Container Consulting Services from Gilroy, California, announced the launch of recyclable personnel made from paper and textiles. These containers are validated by a third party to comply with ISTA Thermal and ISTA Transit Standards, meeting essential qualifications for shipping medicines.

Other companies are manufacturing comparable eco-friendly transport coolers, but according to CCS, their product utilizes unique technology that maintains the necessary cold, matching the performance of plastic options. Their patented design features open-cell woven or nonwoven fibers that range from 1.5 to 3 inches thick, sandwiched between two interconnected fiber walls, offering insulation that effectively resists heat, akin to expanding polyethylene.

CCS claims recyclers can maintain contents at cool temperatures for over 100 hours, making them suitable for long-haul and international shipments. Upon arrival, these containers can be converted into other paper products through curbside recycling.

Telloch expressed that recyclers present a viable alternative to polystyrene. A few months prior, she received a shipment of temperature-sensitive medicine that was packed in styrofoam.

“I didn’t want that; it wasn’t good,” Telloch remarked. “If they could utilize a recyclable option instead, that would be fantastic.”

The potential impact of reusable transport coolers is significant, studies indicate. Materials such as polystyrene and polyethylene commonly used in coolers are non-biodegradable and pose threats to both human and animal health. Styrene carcinogens are released during production and usage. These lightweight materials tend to break apart and contaminate the environment as wildlife ingest microplastics. Plastic foam made with these compounds can persist in nature for thousands of years, as noted by the United Nations Environment Programme.

“Polystyrene foam is particularly harmful,” said Janet Domenitz, executive director of the Massachusetts Student Public Interest Research Group, a student advocacy organization focused on public health and environmental protection. “It’s much lighter than other plastics, making it easy for wind to carry it into landfills and the environment.”

Proponents of polystyrene argue that the material is cost-effective since its lightweight nature requires less energy and water compared to paper or fiber alternatives. The plastics industry organization did not respond to requests for comment.

Nevertheless, numerous lawmakers across the U.S. are contemplating bans on polystyrene products. In March, Senator Chris Van Hollen and Rep. Lloyd Doggett introduced the Bubble Farewell Act, which aims to prohibit the sale and distribution of polystyrene products by 2028. Additionally, California enacted a law in 2022 mandating plastics and packaging companies to minimize single-use plastics, although its implementation remains pending amid uncertain circumstances.

Globally, there is a push to eliminate plastic foam packaging, with numerous countries like Canada, Germany, and Zimbabwe having banned or restricted styrofoam, particularly in food services and packaging.

Julie Etter Simpson, co-owner of CCS, emphasized that Recycoolers are developed to align with these evolving laws.

“Product versatility is key to our commitment to environmental responsibility,” she stated.

Yaniv Abitan, managing director of Insulpack Group, an international cold package distribution company, remarked that his company has evaluated the recycling personnel and believes it will drive significant environmental initiatives as the industry shifts away from single-use plastics and EPS forms.

“We recognize the urgent need for eco-friendly alternatives that do not compromise on performance,” Avitan concluded. “Recyclers symbolize the direction the industry is headed towards for domestic and international cold chain transportation.”

Source: www.nbcnews.com

UK retailers embrace automation with robotic packaging machines and AI cameras to cut labor expenses

EElectronic shelf labels, return machines, robotic bagging machines and even self-service tills are just some of the many technologies UK retailers are adopting to solve the problem of rising labor costs.

Big retailers have been releasing a flurry of festive deals in recent weeks as they face rising labor costs from April following increases in the national minimum wage and employers' National Insurance Contributions (NICs). , investment in automation has always been active.

The investment could boost productivity in an industry that has long relied on cheap labor – a key goal of the government. But they will also replace entry-level jobs and reduce the number of roles in the sector, which is Britain's biggest employer.

When the British Retail Consortium asked finance chiefs at major retailers how they would respond to the impending increase in employer NICs, almost a third said they would make greater use of automation, but this Hours of what's behind the hike, head office job cuts, and reductions in working hours.

So what innovations are they considering and whose jobs might they impact?

electronic shelf price labels

Electronic shelf labels are already common in some other countries, and could be on UK high streets in the blink of an eye by 2025. One retailer's manager told the Guardian that NIC's rising labor costs suddenly made the switch economically viable.

Change prices with the push of a button, saving staff time removing and replacing hundreds of small paper labels. Electronics chain Currys plans to introduce electronic pricing to 100 of its 300 UK stores by the end of this year after trials in stores in Northern Europe, with supermarket groups Sainsbury's and Co-op also experimenting.

self service

Shopper-operated checkouts are widespread in supermarkets, and we expect to see more of them in fashion and home goods retailers this year.

Primark is rolling out the service in 41 stores in the UK and plans to expand to at least five more this spring, while Next is piloting it in one branch.

Inditex, owner of Japanese fashion chains Uniqlo and Zara, has led the way with technology that allows customers to recall entire baskets of goods without having to scan them with wireless tags. Marks & Spencer is experimenting with this approach for customers purchasing non-food items.

Grocery stores are also continuing to innovate. Co-ops are testing hybrid checkouts that can be operated by self-service or staff, and some supermarkets have added larger self-checkouts suitable for handling full carts.

Self-scanning systems, such as Sainsbury's SmartShop and Tesco's Scan as you Shop, where shoppers use a handheld device or smartphone app to recall prices, are also on the rise. Sainsbury's said 30% of the groceries it sold during the peak holiday season were processed through SmartShop, leading to “lower costs and faster checkouts”.

Automated return machines have also been introduced, allowing shoppers to drop off unwanted items by simply swiping a QR code. John Lewis is testing the product at three Waitrose stores.

But the idea of ​​leaving stores completely unmanned has been questioned. Amazon's “Just Walk Out” store, where shoppers sign in through an app and technology automatically monitors and charges their purchases, hasn't been a huge success. The company has 21 stores in the UK, with one store opening in north London in November after several closures in 2023 and 2024. Tesco only has four GetGo self-service stores, the first of which opened in 2021, while Aldi only has one such store in the UK.

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Warehouse automation and robots

Retailers have been gradually increasing automation in their warehouses for years, but rising labor costs are accelerating that trend.

Sales of assembly line robots to food and drink, logistics and consumer goods companies rose 31% in the first nine months of last year, according to industry body Automate UK. This number does not include autonomous mobile robots, which move and complete tasks without a human operator and are becoming increasingly popular.

For example, Amazon and John Lewis use autonomous robots to move goods around their warehouses and bring them to the humans who pack them. Ocado's entire business model is based on the use of warehouses run by robots, but the company has expanded its use to go beyond just picking products out of crates and putting them into shoppers' bags and into vans. It's starting to expand.

One Irish retailer recently introduced a robot that patrols its stores to monitor out-of-stock items and mispricing, according to the Institute of Grocery Distributors (IGD), and a U.S. retailer is also rolling out the same technology. It is said that they have been able to increase their inventory level to 98.5%.

artificial intelligence

IGD also cited AI-powered cameras, which check shelf gaps in real time and monitor how shoppers interact with products, as one of the key technologies to improve store operations this year. There is. Last year, Morrisons added cameras to supermarket shelves that allow customers to reorder stock if needed.

Retailers also want to reduce waste and improve marketing efforts by using AI to analyze vast amounts of data and handle simple, repetitive tasks.

Sainsbury's has introduced an AI-enabled predictive tool to ensure it has the right amount of products on its shelves as part of a £1bn cost-cutting plan. Waitrose uses this technology to schedule the right workers for deliveries from stores and analyze food trends for product development. Meanwhile, M&S uses the technology to create product descriptions online and advise shoppers on clothing choices based on their body type and style preferences.

Tesco uses AI to make purchasing decisions and optimize routes for delivery drivers. The supermarket's CEO Ken Murphy said customer interactions will be “truly enhanced and driven by AI in almost every aspect of our business.”

He uses this to analyze shoppers' loyalty card data and learn how to save money and take care of their health by not buying too much (or perhaps too much) of certain products. suggested it could provide “relevant inspiration and ideas for shoppers and their families.” .

Source: www.theguardian.com

Amazon to Implement Recycled Paper Packaging in North America

Amazon has announced that it is making a switch from plastic air pillows to recycled paper in its packaging in North America. The company claims that this change is more environmentally friendly and that the paper filling is more efficient.

Amazon stated on Thursday that it has already replaced 95% of its plastic air pillows with paper filling in North America and aims to completely eliminate them by the end of the year.

The company’s goal is to ensure that customers receive their items intact while using minimal packaging to reduce waste and prioritize recyclable materials.

This initiative marks Amazon’s largest plastic packaging reduction effort to date in North America and is expected to eliminate the use of around 15 billion plastic air pillows per year.

For upcoming events such as Prime Day and the Christmas giveaway next month, Amazon has confirmed that plastic air pillows will not be included in the deliveries.

While environmental groups have criticized Amazon for its plastic use in the past, the company’s announcement has been met with some positive feedback. However, there are calls for Amazon to further reduce waste and explore innovative solutions like reusable packaging.

Amazon’s efforts to reduce plastic packaging have been welcomed, but there are ongoing discussions about the need for more sustainable practices and continued progress in waste reduction.

The company has revealed its annual use of single-use plastic for the first time in 2022, following demands from investors for transparency in waste reduction plans.

Amazon began transitioning away from plastic air pillows in October and has successfully implemented paper filling in its packaging, which offers the same or better protection during shipping compared to plastic air pillows.

The company’s ongoing initiatives include shipping products without additional packaging and collaborating with various organizations on recycling programs and waste reduction efforts.

Source: www.nbcnews.com

PFAS – The Persistent Chemicals – Are Becoming Common in Food Packaging

Potentially dangerous chemicals may be present in food packaging

Pirin Petunia/Getty Images

Food packaging and utensils commonly contain up to 68 “forever chemicals” that can pose health risks, many of which regulators are potentially unaware of. There is a gender.

Perfluoroalkyl and polyfluoroalkyl substances (PFAS) are a type of synthetic chemical used to make products such as nonstick cookware and waterproof clothing. The bonds between carbon and fluorine atoms in PFAS are so strong that it can take hundreds to thousands of years for the bonds to break down.

Many of these chemicals are associated with adverse health outcomes, including: cancer and reproduction and immunity problem.

“There are thousands of these chemicals,” he says. Birgit Geueke At the Swiss Food Packaging Forum organization. “We wanted to understand what information is known about the presence of PFAS in food packaging.”

Geweke and his colleagues analyzed 1,312 studies conducted around the world that looked in detail at chemicals that come into contact with food that can be generated during manufacturing, packaging, and cooking. He then cross-referenced these chemicals with his list of known PFAS.

The research team found that 68 types of PFAS are commonly present across food-contact materials, such as packaging and utensils. Of these, 61 were not included in the regulatory list mandating the use of PFAS because they were not previously known to be present in such substances.

Of the 68 PFAS, only 39 have been tested for toxicity. One of the substances analyzed was perfluorooctanoic acid, which has been shown to have the potential to cause cancer in humans, based on limited evidence that it can cause testicular and kidney cancer. It is classified, Geueke said.

“I think it’s the manufacturer’s responsibility to minimize the use of PFAS,” she says. Regulators around the world are working in the right direction, she says. For example, the European Union recently proposed banning most PFAS.

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Source: www.newscientist.com

Transforming Cardboard Waste into Sustainable Foam: The Packaging Revolutionized

This cardboard-based foam reinforced with gelatin has the potential to make packaging materials more sustainable.Credit: Gou Jingsheng

Eco-friendly cushion foam made from recycled cardboard provides a stronger, more insulating alternative to traditional packaging materials, providing a sustainable solution for the shipping industry.

The holiday season is in full swing and gifts of all shapes and sizes are being shipped all over the world. However, all packaging generates large amounts of waste, including cardboard boxes and plastic-based foam cushioning such as his Styrofoam™. Rather than throw those boxes away, researchers ACS Sustainable Chemistry and Engineering We developed cushion foam from cardboard waste. Their upcycled material was stronger and more insulating than traditional plastic foam-based cushions.

Turn common household waste into eco-friendly materials

Out of all the types of trash that accumulate in your home, paper waste is one of the most common. Especially as internet shopping has exploded in popularity, everything from newspapers and junk mail to cardboard envelopes and boxes can end up piling up. Researchers are interested in turning these containers and paper scraps into something else useful: durable, lightweight mail.

Today, molded cushioning materials such as Styrofoam are typically used to securely fit electronics and toys inside boxes. Lightweight cellulose aerogels are a possible sustainable alternative, but current methods of producing aerogels from waste paper require several chemical pretreatment steps. So Jinsheng Gou and colleagues wanted to find an easier way to create a waste paper-based foam material that could withstand even the toughest deliveries.

Innovative cardboard-based foam for added protection

To create the foam, the team crushed cardboard scraps in a blender to create a pulp, which they mixed with either gelatin or polyvinyl acetate (PVA) adhesive. The mixture was poured into molds, refrigerated, and then freeze-dried to form cushioning foam. Both paper-based foams acted as excellent insulators and strong energy absorbers, even better than some plastic foams.

The team then created a durable version of the wastepaper foam by combining pulp, gelatin, PVA adhesive, and a silica-based liquid that hardens when force is applied. This version’s cardboard-based foam withstood hammer impact without shattering. The results suggest that the foam could be used for deliveries that require force, such as airdrops without a parachute.

The researchers say their work provides a simple and efficient way to upcycle cardboard to create more environmentally friendly packaging materials.

Reference: “Biodegradable waste paper-based foam with ultra-high energy absorption, good insulation and good cushioning properties” Bin Zhang, Wenxuan Tao, Ziming Ren, Shiqi Yue, Jinsheng Gou, November 28, 2023 Day, ACS Sustainable Chemistry and Engineering.
DOI: 10.1021/acssuschemeng.3c06230

The authors acknowledge funding from the Beijing Key Research Institute of Wood Science and Engineering.

Source: scitechdaily.com